Successful application of PCD direct compression sintering technology

When it comes to working with composite materials, there's no one-size-fits-all solution. Each material and application requires tailored approaches, and as a result, continuous innovation is essential. Whether you're dealing with carbon fiber reinforced plastics (CFRPs), CFRP-metal laminates like aluminum or titanium, or even complex multi-layered structures, the right tooling is crucial. Sandvik Coromant, in collaboration with Precorp, offers advanced composite machining solutions that help customers achieve optimal performance and precision. One of the most significant advancements in this field is the use of PCD (Polycrystalline Diamond) direct compression sintering technology. Traditional PCD tools are made by brazing a flat PCD sheet onto a cemented carbide substrate, which has limitations. The geometry is restricted, and the brazing joint is located close to the cutting edge, making it vulnerable to failure under high heat during machining. To address these challenges, Sandvik Coromant and Precorp have developed a strategic approach using direct compression sintering. This process involves placing diamond powder into a groove on the carbide tool body and sintering it under high pressure and temperature. This creates a stronger, more durable blade that allows for complex cutting geometries, such as spiral edges, which aren't possible with traditional methods. This innovation not only enhances tool stability but also improves cutting performance, especially when working with composites and metal stacks. The PCD blades maintain sharpness longer, reducing issues like delamination, fiber pull-out, and surface damage. Additionally, the brazing joint is positioned away from the cutting zone, ensuring it remains unaffected by heat. For drilling applications, especially in aerospace, where precision and efficiency are critical, PCD direct compression drills offer superior performance. These tools are designed to handle various material combinations, including CFRP-aluminum and CFRP-titanium stacks. They feature optimized flute designs to minimize delamination and reduce burrs, while internal cooling options enhance their effectiveness in difficult-to-machine materials. Beyond drilling, PCD direct compression technology is also used for surface and edge machining. For example, in aircraft manufacturing, the vertical tail sections made of composites require precise edge finishing. CoroMill Plura end mills equipped with this technology excel at minimizing fiber fragmentation and increasing material removal rates. In summary, PCD direct compression sintering represents a major leap forward in composite machining. It not only improves tool life and performance but also opens up new possibilities for efficient and high-quality processing across a wide range of applications. As industries continue to push the boundaries of material science, this technology stands out as a key enabler of progress.

Affordable Hot Tubs

Aquaspring focuses on designing Hot Tubs for different groups of customer. Considering that there are many customer groups, including dealers, hotel owners, and self-use buyers, we have specially classified these hundreds of hot tubs so that various customer groups can quickly look for the right models.

As the title suggests, this category is an economical hot tub, which generally adopts a simple design. However, you don't have to worry about the quality of the simple hot tub. All models of hot tubs in Aquaspring have unified standards. The spa body material is Aristech acrylic from the United States, the thickness of the spa body is 8mm, and a 25mm high-density insulation layer will be sprayed. In terms of the control system, the American Balboa control system is selected as the standard. We also provide control systems of brands such as Gecko, SpaNet, JOYONWAY as optional. We simplify the product configuration while ensuring product quality and user experience, so that customers can buy high-quality hot tubs at a relatively cost-effective price.

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